Previously I tried another approach: using an LM1881 sync separator IC I extracted the timing signals from a composite video source and used a microcontroller connected to an AD724 IC to generate the composite video I wished to overlay. Using a fast switch, I was able to switch pixels.

The challenge with this approach is that both the overlay and source video need to be in phase with each other. Composite video encodes the colour using a phase-modulated subcarrier. This remarkable achievement allowed colour TV broadcasts to be watchable on the black and white sets that people already owned (and black and white TV to be watchable on a colour TV set). But it also means you can’t do simple pixel switching with
colour composite video signals. If the subcarriers aren’t in phase with each other then the colours will be wrong.

Daryl Rictor determined that using an MC44144 you can generate a clock signal which is in phase with the colour subcarrier. And if you use that to clock an AD724, you will have video in correct phase with the source that you wish to overlay. I was able to confirm that this does work, but I decided not to pursue it for two reasons: firstly the MC44144 is an obsolete part, and secondly it only works reliably for NTSC video (we use PAL in my part of the world and I want to support both standards).

I believe it could still be a viable approach if the problem with PAL can be solved, but my prototype had 5 ICs on a breadboard not including the microcontroller and I have my doubts that it could be made small enough.

To date I have built a proof concept that shows colour overlay is possible and within reach of the hobbyist. I believe the hardware problems are solved, now I am working on the software.

Sample output generated by an STM32F407 over a camera feed

Close up of VEB showing the 2 video ICs

I’m calling my proof of concept a “Video Experimenter’s Board”. It consists of two video ASIC chips from Analog Devices: the ADV7184 which converts a composite video signal such as an FPV camera would output, into a digital byte stream. This chip is connected back-to-back with an ADV7341 digital-analogue converter which turns the byte stream back into composite video. On its own this back-to-back arrangement is not very useful: why would you want to convert analogue to digital, then back to analogue?

The reason is that the ADV7184 also supports SCART overlay.

Among other things, the European SCART standard allows a device such as set-top box to perform pixel switching. By switching rapidly between its own video and that of the TV set, it can build up a text or graphic overlay. Exactly what what we  want for an OSD system! Using a microcontroller we can generate RGB video which the ADV7184 will combine with the composite video from an FPV camera. As long as our RGB video is synchronised with the timing signals from the ADV7184, we will have a full-colour OSD.

My Video Experimenter’s Board is not a stand-alone device. As well as a microcontroller, it also needs a dual-voltage power supply and a resistor network to convert the digital pixel video into analogue RGB. However any microcontroller should be able to interface with it, even an Arduino! Shortly I will provide schematics and design files for the VEB and its supporting modules.

By using a modular approach, I will be able to experiment with different components without committing to a final design. Once I do have a final design I will produce another board with all components, small and light enough to mount on an RC aircraft.

Testing an assembly routine for rendering text, as I need a significant performance boost. The C text render routine uses too many cycles. Fast blank pixel switching stopped working. It was only switching to contrast-reduction mode, pixels were not appearing. It was as if the voltage level on the FB pin was not high enough to switch to pixels although according to my scope the voltage levels were correct. This appears to have happened when I connected the ground for the FB DAC. Previously I did not have this connected.
After I removed it it started working again. Relieved to see it work once more although in fact it is supposed to have ground connected.

I think the reason it needs GND disconnected is because in contrast-reduction mode, one of the 2 FB pins is at level 0 (i.e. ground) so it is acting as a second ground. That is why the DAC still works without its GND connection. This behaviour of digital pins at level 0 means I have probably miscalculated all the resistors in the other DACs, although colours seem OK.